Celebrate simple, modern and functional designs with DIY Furniture 2 (Laurence King Publishing, 2014). In his latest book, Christopher Stuart offers thirty new designs by leading and up-and-coming designers. Both conceptual and contemporary projects include diagrams and easy to follow instructions. In the following excerpt from the “Seating” section, learn how to make a 3-legged stool.
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These 3-legged stools are simple pieces that are formed by using a conventional builder’s bucket as the mold for the seating surface. Wooden scrap pieces are clamped into the bucket. Concrete is then poured into the void. Within a few hours the hardened concrete bonds in the wooden legs and the stool is ready for use.
The idea for the stools was derived from using a reversed bucket as a seat as well as often finding leftover plaster and other hardened casting materials in the bottom of a builder’s bucket after a day in the workshop. The project suggests the use of informal molds for other products (lampshades, vessels, etc.) as quick and cheap alternatives to the laborious formal mold-making process.
You will need:
Three wooden planks (approximately 40 cm)
3 G clamps
2 builder’s buckets
Brown packaging tape
1. Cut the wooden planks into three equally long parts. Approximately 16 inches is a conventional stool height.
2. Cut a little groove in each leg. This will ensure the leg is captured in the concrete.
3. Seal the end of the planks that will go into the concrete with brown packaging tape (this prevents the wood from absorbing the water, which might make it expand and crack the concrete).
4. Insert the three stool legs into an empty bucket. Clamp the legs with a spacer (approximately 1⁄2–1 inches thick) onto the wall of the bucket (shown in Fig. 1).
Make sure the legs do not touch the bottom of the bucket and the legs are equally spaced in the bucket. Optionally, you can reinforce the concrete by wrapping wire around the legs when already clamped into the bucket.
5. Take the second bucket and start mixing the concrete thoroughly. Once the concrete has been mixed (Fig. 2), start pouring it into the void of the prepared bucket (shown in Fig. 3) with the clamped wood legs, then shake the bucket for a few seconds to even out the liquid mix.
Tip: You can use premixed concrete from the DIY store, or if you prefer to mix your own concrete, use one part cement to one part sand then add water and mix to a consistency that is neither too dry nor too soupy. You can also add some wood glue to the mix to strengthen the mixture.
6. Wait for the concrete to cure. Depending on the concrete, this can take up to 24 hours.
7. Remove the stool from the mold. Cut away any visible brown tape from the underside of the concrete with a utility knife.
8. Take a seat and enjoy!
Want more simple designs from DIY Furniture 2? Check out DIY Clothes Rack for an easy and portable clothes storage system.
This excerpt has been reprinted with permission from DIY Furniture 2: A Step-by-Step Guide by Christopher Stuart and published by Laurence King Publishing, 2014. Purchase this book from our store: DIY Furniture 2.
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