A Rustic Zero Energy Home

By Beth Beavers
Published on June 22, 2010
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FERRIER CUSTOM HOMES
Structural insulated panels (SIPs) were used for the exterior walls and the roof to provide a high level of insulation.

On the edge of Eagle Mountain Lake, just northwest of Fort Worth, Texas, sits green builder Don Ferrier’s latest masterpiece — a zero energy home. Sandwiched between trees and shrubs, the house is a rustic, two bedroom home with a deep front porch. The exterior siding and interior beams are made of reclaimed barn wood, giving the home a classic, aged look. This house, which Ferrier calls the “zero energy casita,” looks like it has been here for years. In fact, it’s a brand new, eco-friendly home thanks to the insulation, wind turbine and many other influential features that leaves him with no energy bills.

Ferrier is no stranger to green home building. His first green building was an earth-sheltered home that he built in 1982. By 1985, he was designing green homes and using structural insulated panels (SIPs), which are energy-efficient building panels that are made by sandwiching pieces of polystyrene between two pieces of oriented strand board (OSB).  He still uses these today to make all of his buildings energy efficient.

“I stumbled into it and I can’t take credit for being a visionary,” he says.

“Once into building green we were totally on board and passionate. I love it that we have made such a positive difference in so many folks’ lives.”

In 2004, he founded Ferrier Custom Homes with his daughters and long-time construction supervisor, Tom Grywatch. Ferrier went on to build the first LEED platinum home in Texas, won the 2007 Green Building Advocate of the Year award from the National Association of Home Builders and was named one of the “Godfathers of Green” by the Dallas Builder Association. Ferrier Custom Homes only builds custom homes and the company is involved in the entire process. “Proper planning and design are essential to high performance building,” Ferrier says.

When designing the zero energy casita, Ferrier’s No. 1 challenge was the hot Texas climate. Ferrier designed the casita to be air tight and well-insulated by using SIPS and low emissivity (low-e) windows. Ferrier also chose a galvanized metal roof (because its silver color will reflect up to 73 percent of heat from the sun), and installed a radiant barrier, Tyvek Home Wrap, to keep heat and water out.

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