DIY





DIY Wind Turbine

Turn a car alternator into alternative energy by building this cheap and easy homemade wind generator.

| April/May 2017

Maybe you reside on a boat, vacation in a remote cabin, or live off-grid like me. Or perhaps you’re just interested in lowering your energy bill. Either way, with a handful of inexpensive and easy-to-source materials, you can build a homemade wind generator, making electricity yours for the taking for as long as the wind is blowing. You’ll be able to light up that storeroom, power your barn, or use a generator to keep all your vehicle batteries charged.

Electricity for my off-grid cabin comes from solar and wind power stored in a bank of four 6-volt golf cart batteries wired for a 12-volt system. A charge controller and battery minder keep my system from under- or overcharging. The whole shebang cost me less than $1,000, and I have lights, fans, a television and stereo, refrigeration, and a disco ball that goes up for special occasions.

If you can turn a wrench and operate an electric drill, you can build this simple generator in two days: one day for chasing down parts, and one day for assembling the components. The four major components include a vehicle alternator with a built-in voltage regulator, a General Motors (GM) fan and clutch assembly (I used one from a 1988 GM 350 motor), a tower or pole on which to mount the generator (15 feet of used 2-inch tubing cost me $20), and the metal to build a bracket for mounting the generator on the tower or pole. If you’re a Ford guy or a Mopar gal, that’s fine — just make sure your alternator has a built-in voltage regulator. You’ll also need some electrical cable or wires to hook the alternator up to your storage batteries. I used 8-gauge, 3-conductor cable pilfered from the oil patch. (And they said the transition from fossil fuels to renewables would take years. Pfft!)



Fan Clutch to Alternator Attachment

The blades for the wind generator are repurposed from a vehicle fan clutch. To attach the blades to the alternator, you can weld the fan clutch hub directly to the alternator hub — just make certain the fan is perfectly in line with the alternator shaft. Also, make sure the alternator’s built-in wire plug-ins are located on what will be the bottom of the generator. If you don’t have access to a welder, you can connect the fan clutch to the alternator using the following materials:

• 5/8-inch-by-3-inch washer, 3/16 inch thick
• Electric drill
• 1/4-inch thread tap
• Drill bit that corresponds to specific thread tap
• (4) 1/4-inch-by-1-1/2-inch to 2-1/2-inch bolts with corresponding nuts and lock washers

Joe
6/6/2018 6:05:35 PM

A regular alternator out of a car needs to be modified to produce anything meaningful above a few volts if any at low RPM. If this guy is not totally bullshit lieing, he is using a modified PMA alternator (permanent magnet alternator) and if not the voltage he is so proudly showing is actually a voltage drop caused by the alternator using power to power it's field coil. This is very misleading to newcomers to the field of renewable energy and makes a mockery of it. And if he really wanted to help people build this he would have should people how to wire the alternator up . Including explaining things like the wires on the regulator the ignition switch , the stator and the field wires. This is why rednecks laugh at liberals because they see shit like this. .


Joe
6/6/2018 6:05:00 PM

A regular alternator out of a car needs to be modified to produce anything meaningful above a few volts if any at low RPM. If this guy is not totally bullshit lieing, he is using a modified PMA alternator (permanent magnet alternator) and if not the voltage he is so proudly showing is actually a voltage drop caused by the alternator using power to power it's field coil. This is very misleading to newcomers to the field of renewable energy and makes a mockery of it. And if he really wanted to help people build this he would have should people how to wire the alternator up . Including explaining things like the wires on the regulator the ignition switch , the stator and the field wires. This is why rednecks laugh at liberals because they see shit like this. .


Joe
6/6/2018 6:04:59 PM

A regular alternator out of a car needs to be modified to produce anything meaningful above a few volts if any at low RPM. If this guy is not totally bullshit lieing, he is using a modified PMA alternator (permanent magnet alternator) and if not the voltage he is so proudly showing is actually a voltage drop caused by the alternator using power to power it's field coil. This is very misleading to newcomers to the field of renewable energy and makes a mockery of it. And if he really wanted to help people build this he would have should people how to wire the alternator up . Including explaining things like the wires on the regulator the ignition switch , the stator and the field wires. This is why rednecks laugh at liberals because they see shit like this. .







mother earth news fair 2018 schedule

MOTHER EARTH NEWS FAIR

Next: August 4-5, 2018
Albany, OR

Whether you want to learn how to grow and raise your own food, build your own root cellar, or create a green dream home, come out and learn everything you need to know — and then some!

LEARN MORE







Subscribe Today - Pay Now & Save 64% Off the Cover Price

Money-Saving Tips in Every Issue!

Mother Earth NewsAt MOTHER EARTH NEWS, we are dedicated to conserving our planet's natural resources while helping you conserve your financial resources. You'll find tips for slashing heating bills, growing fresh, natural produce at home, and more. That's why we want you to save money and trees by subscribing through our earth-friendly automatic renewal savings plan. By paying with a credit card, you save an additional $5 and get 6 issues of MOTHER EARTH NEWS for only $12.95 (USA only).

You may also use the Bill Me option and pay $17.95 for 6 issues.

Canadian Subscribers - Click Here
International Subscribers - Click Here
Canadian subscriptions: 1 year (includes postage & GST).


Facebook Pinterest Instagram YouTube Twitter flipboard