DIY Bucksaw
This easy-to-make handsaw will last for many generations.
June/July 2009
By Raj Chaudhry
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This easy-to-make bucksaw will give you years of wood-cutting service.
RAJ CHAUDRHY
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For decades, my family has used a simple homemade bucksaw to cut green logs and brush. It’s been a workhorse and has proved superior to any store-bought saw we’ve owned. Its thin blade, stretched tight by a string-tensioning system, slices easily through the toughest timber. The saw’s square frame maximizes the effective cutting length of the blade, and its long handle permits two-handed sawing and helps prevent barked knuckles. And to top it off, the saw breaks down into a compact package that easily fits in a pack or car trunk.
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Recently, I set out to build a second saw, using the original as my pattern. Like the prototype, the new saw has a frame of three-quarter-inch-thick red oak. Ash, hickory or any tough hardwood should work as well. The saw uses a cotton string — sold as a refill for chalk-line reels. This string is resistant to stretching and has proved strong enough to hold up over the years.
The saw features a 30-inch raker-tooth bow saw blade, available for about $5 at hardware stores. You can easily adjust the design to accommodate longer or shorter blades simply by changing the length of the crossbar. Click here to see a diagram of the bucksaw plans.
For decades, my family has relied on a simple homemade buck saw to cut green logs and brush. The saw’s thin blade, stretched tight by a twisted string, makes short work of the toughest timber. Its square frame allows you to use the full length of the blade. A long handle permits two-handed sawing and keeps one hand below the log, preventing barked knuckles. And to top it off, the saw breaks down into a compact package, which makes it convenient for trunk or pack.
Supplies for Making a Bucksaw
Wood Cut List | | | | | |
Part | No. Needed | Length | Width | Thickness | Material |
Crossbar | 1 | 28" | 1 3/4" | 3/4" | Red oak |
Long end | 1 | 22" | 1 3/4" | 3/4" | Red oak |
Short end | 1 | 16" | 1 3/4" | 3/4" | Red oak |
Tensioning stick | 1 | 7 1/2" | 1 1/4" | 3/4" | Red oak |