How To Build a 100 Cubic Foot a Day Methane Gas Plant

Instructions on how to build an underground plant to digest and produce methane to be used as a renewable energy source.
By Ram Bux Singh
November/December 1971
Add to My MSN

These instructions are for an underground, single-stage, double-chamber plant designed to digest 100 pounds of manure every 24 hours  
ILLUSTRATION: KIM F. ZARNEY


Content Tools

Related Content

The Right Fool for the Job

  My friends who are handy and competent in mechanical matters love to extol the virtues of “the rig...

Investors Spend More Money on Alternative Energy Sources Than Fossil Fuels

For the first time ever, alternative energy sources such as wind, solar and geothermal power receive...

Welcome to Wood Gas Adventures!

Yes, you can power a car or truck on wood. Chip Beam thinks it won’t be long before we encounter a g...

Rambling Rose Ramblings

A beautiful old, old, rambling rose bush that grows on my moms corner fence post greets us with pink...

These instructions are for an underground, single-stage, double-chamber plant designed to digest 100 pounds of manure every 24 hoursfive cows' worthbut may be scaled upward to construct a plant capable of producing 500 feet of gas a day. This plan comes from "Gobar Gas: Experiments in Renewable Energy Sources."  

Dig a hole 13 feet deep and 12 feet in diameter, cutting away trenches for the inlet and outlet pipes to angle down through.

In the center of the hole, pour a slab of concrete six inches thick and six feet in diameter. The composition of the concrete should be 1 part cement, 4 parts sand and 8 parts of 1 inch stone aggregate.

The digester will be built on this base from 1:2:4 concrete using 1/2 inch aggregate. The floor and walls will be 3 inches thick, giving an inside diameter of 5 feet and 6 inches. The walls will be 16 feet high and reinforced with eight 3/8 inch machine steel vertical rods and 15 horizontal rings of the same material.

Inlet and outlet pipes of 4 inch galvanized iron should be positioned before pouring the walls so that the pipes are positioned 1 1/2 feet above the digester floor and in from the walls. This is so that when the dividing wall is built across the center of the digester, each pipe will be centered in its chamber. The concrete must be tightly packed around the pipes to prevent leakage.

Another wall of brick or concrete will be built three feet outside the digester wall and to the same height (i.e. four feet above ground level). This space will be filled with an insulating material: straw, sawdust, shavings, etc.

Provide some means of descending into this space — perhaps rungs of machine steel rod extending from the digester wall to the brick retaining wall — in case it should ever become necessary to empty the insulation. Seal the top of this area to prevent water from getting in, and leave bare earth in the bottom for drainage.

Bisecting the digester will be a wall of 4 inch reinforced concrete eight feet high, at the top of which an iron support structure with a guide pipe for the gas collector will be placed. This structure is made of angle iron and the guide pipe is eight feet of 3 inch galvanized iron pipe. The structure will be set in the digester walls and solidly fixed atop the chamber-dividing wall. The pipe must be in the exact center of the digester, allowing the gas collector to descend into the slurry when empty and rise to ground level when full. This requires 4 feet of vertical travel, thus the top eight feet of the digester are left for the gas collector while the bottom eight feet contain the dividing wall.

The gas collector is a roofed cylinder five feet in diameter and four feet high constructed of 12-gauge machine steel sheeting. It is braced internally with angle irons fitted at different heights so that when the collector is rotated around its guide pipe the scum on the surface of the slurry will be broken. The cylinder will first be riveted, welded, tested for leaks by filling with water and finish-welded. After all leaks are sealed it should be given two coats of enamel paint inside and out. The top will be covered with an insulating material.

The top of the gas collector is also fitted with a 1 inch tap and valve, and to this is connected a flexible pipe leading to your gas appliances. Inside the tap a piece of wire mesh is attached to serve as a flame arrester. The actual capacity of the gas holder is less than 100 cubic feet, but if the gas is being used regularly there's no need to make it larger.

The mixing tank is a cylinder 2 feet and 4 inches in diameter and two feet high. Its floor is one foot above ground level to provide hydraulic head to feed the plant. The inlet pipe opening is flush with the bottom of the mixing tank and is covered with a coarse screen to prevent large pieces of waste from being ingested. The tank may be built of bricks or concrete and is about 8 1/2 cubic feet in volume, sufficient for the daily charge of waste matter.

The discharge pit should be large enough to accommodate all the spent slurry that is expected to accumulate at a time. It's made of bricks or concrete and the discharge end of the outlet pipe should be just even with ground level.

An earth walkway at least three feet wide and level with the top of the plant should be raised outside the brick wall for support and additional insulation.

Approximate cost of materials for this plant in the United States is $400 (1971).


Previous | 1 | 2 | Next






Post a comment below.

 








Subscribe Today - Pay Now & Save 66% Off the Cover Price

First Name: *
Last Name: *
Address: *
City: *
State/Province: *
Zip/Postal Code:*
Country:
Email:*
(* indicates a required item)
Canadian subs: 1 year, (includes postage & GST). Foreign subs: 1 year, . U.S. funds.
Canadian Subscribers - Click Here
Non US and Canadian Subscribers - Click Here

Lighten the Strain on the Earth and Your Budget

MOTHER EARTH NEWS is the guide to living — as one reader stated — “with little money and abundant happiness.” Every issue is an invaluable guide to leading a more sustainable life, covering ideas from fighting rising energy costs and protecting the environment to avoiding unnecessary spending on processed food. You’ll find tips for slashing heating bills; growing fresh, natural produce at home; and more. MOTHER EARTH NEWS helps you cut costs without sacrificing modern luxuries.

At MOTHER EARTH NEWS, we are dedicated to conserving our planet’s natural resources while helping you conserve your financial resources. That’s why we want you to save money and trees by subscribing through our earth-friendly automatic renewal savings plan. By paying with a credit card, you save an additional $5 and get 6 issues of MOTHER EARTH NEWS for only $12.00 (USA only).

You may also use the Bill Me option and pay $17.00 for 6 issues.