Make Your Own Tools: Home Forging a Handcrafted Economy


| 9/23/2020 5:44:00 PM


forge
Photo by Unsplash/raulbarrios

Blacksmiths often held a special status among traditional people; when your plow bent or your scythe broke, he kept your family alive. They must have seemed like alchemists, turning bare stones into gleaming jewellery or fierce weapons; here in Ireland, even their homes looked different, with a bizarre keyhole-shaped door that announced the resident’s craft as clearly as any barber pole or butcher sign.

Try blacksmithing for a short time and you respect them yourself. Metals like copper or tin can be hammered into shape cold, but iron needs more than a thousand degrees of heat to become malleable; for those temperatures you need charcoal, a forge and a continual blast of air, along with the skill to know what you’re doing.

I do not claim to have such skill, but under the guidance of two excellent tutors, I was able to take a rusty piece of discarded machinery and, by heating and pounding it many times over two days, flatten and shape it into a useable machete. The course was one of many offered by the Irish organization CELT, and hosted at the Slieve Aughty Centre in County Galway.

Handmade Metal Forge

We started by creating a forge – in this case, out of clay, sand and horse manure, mixed and shaped like a sand castle. We cut and stapled plastic bags and wooden planks to form bellows, and used pipes to connect them to the clay structure, and soon we had something primitive yet useable. We used metal ones later to save time, but it’s a great pleasure to know that you can make a working forge from almost nothing.



Forge 1
Two of my course-mates stoking their forge; the bellows are pipes and cattle feed bags, the forge itself is sculpted out of clay, sand, and horse manure. 





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