Charcoal-Making Stove

Craft this cooker to make your own charcoal from scrap wood.

| February/March 2011

  • chracoal cooker
    Scrap wood can be converted into charcoal in this homemade burner.
    PHOTO: RALPH RUMBLEY
  • charcoal
    Charcoal ready to use in a barbecue grill or blacksmith forge.
    RALPH RUMBLEY
  • Charcoal Cooker Chimney
    The chimney of the cooker, showing the lip on the top rim of the chimney.
    RALPH RUMBLEY
  • Charcoal Cooker Diagram
    Charcoal cooker design elements.
    RALPH RUMBLEY
  • Charcoal Cooker Unloading
    Charcoal is removed from the charcoal chamber and allowed to cool.
    RALPH RUMBLEY
  • Charcoal Cooker Plumbing
    The white pipe connecting the charcoal chamber to the chimney removes the gases from the charcoal chamber.
    RALPH RUMBLEY
  • Charcoal Cooker Fire
    The fire roars inside the cooker.
    RALPH RUMBLEY
  • Charcoal Cooker Screening
    The material from the cooker is screened — after it has fully cooled — to separate the dust from the usable charcoal chunks leftover from the cooking process.
    RALPH RUMBLEY
  • Charcoal Cooker Tools
    Two tools for pushing the wood into the charcoal chamber, and a rake and gaff for removing the charcoal.
    RALPH RUMBLEY

  • chracoal cooker
  • charcoal
  • Charcoal Cooker Chimney
  • Charcoal Cooker Diagram
  • Charcoal Cooker Unloading
  • Charcoal Cooker Plumbing
  • Charcoal Cooker Fire
  • Charcoal Cooker Screening
  • Charcoal Cooker Tools

Coal is not readily available in my community, so I use charcoal to fire my forge for blacksmithing. I had read books on making your own charcoal, but I wasn’t satisfied with the ovens others had used, so I went to the drawing board to develop a burner that would last a long time and could be built inexpensively.

The main part of my burner is a 200-gallon butane tank. Inside the burner is a 10-inch-diameter pipe that holds the wood, which will be cooked by a wood-fueled fire, to become charcoal. I welded two water tanks to the butane tank for a chimney. The process produces about one and a half feed sacks full of charcoal.

This charcoal is perfect for my blacksmithing work but also could be used in a barbecue grill.

Ralph Rumbley
Monroeville, Alabama



Building the Charcoal Stove

I’ve read books on making charcoal and looked on YouTube to see how others make it. Some people use brick for the oven, but that would be expensive. Others use 55-gallon drums, but they would burn out fairly rapidly. So, I went back to the drawing board to find a design that would be inexpensive and last a long time. I finally settled on butane tanks.

The first piece of the “cooker” was a 200-gallon butane tank. It was three-eighths-inch thick and had a hole in one end from rust. I cut the end with the hole from the tank. Next, I cut a 22-inch hole in the center of the tank’s side. I stabilized the tank by welding two pieces of 2-inch tubing onto the bottom supports.

www.EasyWoodwork.org
5/26/2018 9:25:36 PM

I use the plans at WWW.EASYWOODWORK.ORG to build my own DIY projects – I highly recommend you visit that website and check their plans out too. They are detailed and super easy to read and understand unlike several others I found online. The amount of plans there is mind-boggling… there’s like 16,000 plans or something like that for tons of different projects. Definitely enough to keep me busy with projects for many more years to come haha. Go to WWW.EASYWOODWORK.ORG if you want some additional plans :)







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