DIY Homemade Toys: Tug Boat

Making homemade toys can bring simple joy to your family. Try these DIY steps to make a tug boat for the bathtub.

January 7, 2014

By Jim Makowicki

Homemade toys can become cherished family heirlooms as future generations enjoy your simple endeavors. Making Heirloom Toys (The Taunton Press, 1996) offers 22 simple projects that are sure to please children and creators alike. Author Jim Makowicki supplies simple instructions and clear diagrams to aid the process. This excerpt, labeled “Project 2” is a tug boat, which can be a popular bathtub toy.

Making Heirloom Toys

It’s hard to imagine a more perfect subject for a homemade toy than a tug boat. Working tug boats look just like toys as they tow long barges or push huge commercial liners into moorings. My design has exaggerated features — a chunky hull and oversized cabin and smokestack — and is painted in bright colors to accentuate the playful image. Tug boats were always a highlight of my childhood visits to Staten Island, New York. Now they can be the highlight of your 3-year-old’s visits to the bathtub.

Parts List

Quantity  Description  Finished Dimensions (inches) Material 
Hull
1 Hull 1 by 3 1/16 by 7 1/2 Pine 
1 Back Post  3/16 diameter peg, 3/4 long with 5/16 diameter head    Birch 
Quantity  Description  Finished Dimensions (inches) Material 
Cabins
1 Deck Cabin 3/4 by 1 3/8 by 3 3/4 Pine 
1 Pilot's Cabin  3/4 by 1 3/8 by 1 5/8  Pine 

1 Cabin Roof 1/4 by 1 5/8 by 1 3/4  Birch 
1 Smokestack  3/4 diameter dowel by 1 5/8 long  Birch 
1 Main Mast  1/4 diameter peg, 2 1/2 ong with 5/8 diameter head     Birch 
1 Short Mast  1/4 diameter peg, 1 1/4 long with 3/8 diameter head Birch

Parts Preparation

Hull

I use hardwood for most of my toys, but to improve buoyancy for the tug boat I recommend pine for the hull and cabin. After all, we’re making a boat — not a submarine.

1. To make the hull, start with an oversized blank that’s slightly wider and about 2 inches longer than the finished dimensions. This extra material leaves room for attaching the routing template for cutting the recessed area into the deck, as shown in the photo below. To rout the recess, I nailed a 1/4 inch thick masonite template to the workpiece and used a 1/4 inch diameter straight bit with a guide collar.

2. Cut the perimeter of the hull to shape on the bandsaw, with the table tilted to a 10 degree angle. Drill the 3⁄16 inch diameter hole for the back post.

3. Sand the hull and apply two coats of an oil-based sanding sealer, sanding lightly between coats. Leave some unfinished wood in the recessed area for gluing in the deck cabin and pilot’s cabin later. Mask off the top of the hull and spray the sides and bottom with at least two coats of your favorite color paint.

4. Remove the masking tape and round off the top edge of the hull with a 3/16 inch roundover bit in a table-mounted router. Finish the top of the hull and the border of the recessed area with two coats of an oil-based high-gloss urethane.

Cabins

1. Cut the blanks for the deck cabin and the pilot’s cabin and glue them together with epoxy. (Don’t use water-based glue or water-based finishes on toys that will get a lot of exposure to water.)

2. Drill the 1/2 inch diameter portholes, and then round off the front of the cabin assembly.

3. Apply sanding sealer and two coats of high-gloss urethane to the cabin assembly, leaving the top and bottom unfinished for later glue-up.

4. Cut the cabin roof to shape, round the front end and finish with sanding sealer and paint, leaving a section of the underside unfinished for gluing to the cabin.

Assembly

Refer to the illustration below for correct orientation of the parts.

1. Glue the cabin roof onto the cabin assembly with epoxy.

2. Locate and drill the holes for the smokestack and masts.

3. Epoxy the main deck to the hull, and glue the masts, smokestack and back post into place. For the smaller post and masts, it’s safer to use commercial pegs with large rounded heads rather than cut-off dowels.

4. Finish the remaining parts with two coats of urethane.

Check this toy from time to time to see if water exposure has caused any of the parts to come loose.

Make Homemade Toys Tugboat

Read more from Making Heirloom Toys

DIY Homemade Toys: Walk the Ball


Reprinted with permission from Making Heirloom Toys by Jim Makowicki and published by The Taunton Press, 1996.

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