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Hits and misses of DIY projects.

Refugee with a Levitating Cat: A Story of Survival

Yard camp

Imagine awaking suddenly. Imagine a northern view of a beautiful wooden church, fronted by a small paved road, speed limit 25 MPH in this quiet little backwater community. That was an odd dream. You are working on a book, and having lots of fun doing it, because you’ve finally broken through a writer’s block that has lasted a decade. Life is good.

It’s late afternoon, and you were napping, which is understandable because you’ve been writing all night on other projects, things that pay for this large room, the writer’s office in which you will live until the next book is finished. You get up, make the bed, vacuum, dust and starting hitting the keyboard.

Ten minutes go by. The cat is still asleep on the bed. Sound of tapping keys.

Now, imagine a 26-foot moving van coming from the north at high speed, veering on two wheels, and the thought balloon above your head reads: This vehicle could collide with the building in which you peacefully reside, and flatten you like a cockroach. All summed up in one word, the very same word found on every black box where the pilot or copilot sees what’s coming.

Van through the wall

On June 22, a truck dropped in, uninvited. For the next three months, I was privileged to live like a refugee in my own American community, tenting for the first month, but the operative word is "lived." Somehow I survived the event, by luck, grace, foresight, intuition, and one gazelle-like leap out of my comfortable writing chair toward the only corner of the room that was not turned into Beirut.

Oh, and the movies are all wrong about the sound it makes. If you watch a lot of adventure movies, you have perhaps seen the camera’s-eye view of a wall imploding and a vehicle coming straight at you, the viewer. Trust me on this: The reality is much more real. For one thing, you can leave a movie behind, get in your car, and go home and make love to your significant other. For another, you don’t even have to pick up the spilled popcorn in the theater. No no debris to clean up.

Room hit by van

The recurring images of a windshield heading straight at me, standing in a whirlwind of pulverized glass, drywall pellets and dust, a 200-pound bookcase missing my head by inches, and two horrified faces apparently wondering why I was still alive — the rear wheels caught on the foundation, and the cab jammed up on the main gable beam, or I would have been jelly on the hood — my Post-Traumatic Stress Syndrome has taken the form of a euphoria and gratitude for the gift of every single day, not to mention a hypergraphia — barely controllable compulsion to write — that dates from Ramming Day. Not too bad.

My cat survived unscathed, although the bed we were both napping on was run over and obliterated. Midst the tumult and impending images of my own death, the most vivid memory is of Nameless the Cat, levitating to an impossible height from a sound sleep, all his pink toes visible and his eyes as wide as a lemur’s. Not a scratch on him afterwards. The only injury of note was … the young laborer whom the driver had stowed in the back of the moving van, in contravention of the laws of the state of Oregon and whatever common sense God gave a sack of doorknobs. This young man had a tiny cut on the pinky of his left hand. Had the truck wrecked any other way, he would have been killed. So, whew.

At the moment, I do not require a lot of proof that God exists, the universe is generally benign, and guardian angels work overtime. Been there, got that.

Had this happened to anyone else, it might have been more than just a shrieking pain in the glutes, plus a chance to go after an insurance company for my villa in Capri. But for a chronicler of the human experience, or more simply put, this happy, blessed hack writer, it was … just sublime. At the moment, life is even better. Whoever made all this happen, thank you very much.

Photos by Roger Richardson

Ladder Safety: The Problems of Sandals and Climbing Alone

At the end of this summer, a dear friend of mine climbed up on his roof to clean the gutters. This guy is like a brother to me, not just a neighbor but a pal I’ve known for years, college-educated and smart as a whip … except he climbed the ladder without a spotter. Well, why not? It was his house. What could possibly go wrong?

The other night at a community poker game, we had a talk about his injury — the one he had from falling off a ladder that was leaning against his own roof. The one that concussed him and inflicted a brain injury. He’s home now, on medication to stave off his narcoleptic attacks. He has no recollection of anything but setting up the ladder and beginning to climb; the rest of it, cleaning out the gutters and beginning the descent, that’s all erased. He leaned the ladder against the eaves, and then woke up in the hospital.

I don’t give a tiny pinch of raccoon scat about numbers, counting, computation or calculation involving adding, subtracting, multiplying or division, how the heck should I know how many articles I’ve written over the years on ladder safety? Dozens, at least. Wonder if any of them have persuaded even one reader to use basic common sense around ladders …

My friend cannot recall if he was wearing sandals on that day, but I’d place a healthy bet that his favorite Birkenstocks were on his big, wide, flat Danish feet when he climbed a ladder. He also favors those rubber thongs for outdoor work, because they go well with shorts. As for myself, I won’t even touch one rung of a ladder unless I’m wearing steel-toed boots, leather gloves, and long muslin workpants, preferably Filson’s. And climbing a ladder alone is out of the question, because I won’t do it. Except at gunpoint, which means I’m not alone, and therefore, if I fall, someone can call the ambulance. Or else shoot me and put me out of my misery. Don’t want to scare you, dear reader, but ladder accidents are not always instantly fatal.

BE CAREFUL WITH LADDERS. There’s something called “the Cassandra Syndrome,” meaning the handy foreknowledge of future events, weirdly coupled with the torment of being unable to change them. When I write these words, over and over, that’s how it feels.

Build Sawhorses: Even Better Than In 1985

sawhorse complete
   PHOTO BY TROY GRIEPENTROG

I decided to build some cheap shelves for the basement and was cutting some 2-by-4s on the floor when the saw kicked back. I wasn’t injured, but it was a stupid thing to do. Using sawhorses to keep the wood in position is much safer, so I decided to build a pair.

I used the $6 sawhorses (Build the World's Best $6 Sawhorse?) as a model, but changed a few things to fit my needs. (The sawhorse plans are in the Image Gallery for that article.) You can build these with hand or power tools. I used a combination. Here’s how I built the sawhorses step by step:

Make the Top

Cut the following pieces of 2-by-4 to length.
4 pieces, 10 3/8 inches long (this is slightly more than the original plan)
2 pieces, 14 inches long
2 pieces, 19 inches long
2 pieces, 36 1/5 inches long (this is slightly more than the original plan)

Lay out the longest pieces with a 10 3/8-inch piece on top of the ends to make a rectangle. Square up the corners and attach with four 2 1/2-inch screws at each joint. I had to pre-drill the holes to avoid splitting the pine, even though I was using self-tapping deck screws.

Put the other two 10 3/8-inch pieces in the middle of the rectangle. You’ll know where these fit if you put the 14- and 19-inch pieces on top of them for reference. The 14- and 19-inch pieces should reach the ends, leaving a 3 1/2-inch gap in the middle. This gap is wide enough to fit a 2-by-4, but should be narrow enough that the foot of your circular saw will bridge the gap. (In the original plans, this gap was only 3 inches, but I thought I might want to put a 2-by-4 between the two sawhorses sometime, so I made it a little wider.) Attach the middle 10 3/8-inch pieces with four 2 1/2-inch screws at each joint.

Now attach the 14- and 19-inch pieces. Make sure the space between these is 3 1/2 inches; put a 2-by-4 between them to make sure it fits snuggly without binding. Secure each joint with three 2 1/2-inch screws, but keep them 1 1/2 inches from the outside edges. In the next step, you’re going to cut the bevel for the legs, and the screws would get in the way if they’re too close to the edge.

sawhorse top
   PHOTO BY TROY GRIEPENTROG

Cut the Bevel for the Legs

Mark the edges of the top with a bevel gauge. I was trying for a 7-degree angle. If you don’t have a bevel gauge, cut a template from a piece of plywood or 1-by-2. Measure 12 inches along a factory edge of the board or plywood. Using a square, make a mark 1 1/2 inches from the edge. Draw a line from the mark to the starting corner to make a triangle; cut along this line. The narrow angle of this piece is about 7 degrees.

end angle
   PHOTO BY TROY GRIEPENTROG

Mark the top of the sawhorses as in the photo. Mark the angles on the ends; then, straight lines on the top. I wanted the legs to splay out 7 degrees for more stability, so I marked the sides for this, too.

You could cut out these pieces with a saw, but you’d be cross-cutting one 2-by-4 (against the grain) and ripping two 2-by-4s (with the grain). Cutting this by hand is hard work (I tried it). A circular saw will leave a rounded cut where you stop, so that’s not the best solution. You also could make all the cuts before assembling the pieces, but you have to keep the angles consistent and measurements precise.

The quickest and easiest method is to make the bevel cut nearest the center of the sawhorse with a handsaw and chisel out the waste of the pieces you’d be ripping if you used a saw. After you’ve chiseled those two boards, use a handsaw to cut the middle board. (Most handsaws are designed for crosscutting, not ripping.)

cutting angle
   PHOTO BY TROY GRIEPENTROG
  Cut only to the mark you made on the top. This photo shows the top of the
  sawhorse facing the person making the cut. The saw angles down so that it
  barely cuts the wood at the back of this cut. Cutting it from the other side would
  be a more natural sawing position.

chisel the ends
   PHOTO BY TROY GRIEPENTROG
  Don’t be afraid to use a chisel! Take off little bits at a time — an eighth of an inch
  or less. If you’ve never used a chisel before, this is a great project to try it out.

angle cut complete
   PHOTO BY TROY GRIEPENTROG
  After you've removed waste from the outside 2-by-4s with a chisel, cut the middle
  2-by-4 with a crosscut saw.

Cutting the Legs

Use the bevel gauge or template to mark the ends of four 2-by-4s. This will have two bevels (if you look down on the finished sawhorse from the top, the legs will jut off from the corners at an angle, not just to the side or front and back of the sawhorse). Before you make the cut, check that your lines match the notches in the top of the sawhorse.

Measure 32 inches from your first cut and mark matching bevels. Check against the notch in the top of the sawhorse again. Depending on your height, you may want to make the legs shorter or longer. Remember it’s easier to cut more off later than to add wood back.

Attach each leg with six 2 1/2-inch screws.

The cross braces add strength to the sawhorse. You can use 1-by-4s, 1-by-6s or 2-by-4s. Attach these to the legs with two 2 1/2-inch screws at each joint.

I leveled the sawhorses using a method for leveling table legs described in Build Your Own Tables. (Read Make Your Table Stable at the end of that article.)

Read Circular Saw Safety Tips to learn more about using the sawhorses safely.

What’s the worst injury you’ve ever had while doing a DIY project?

Do-it-yourself projects have so many benefits. Many people enjoy woodworking, plumbing or metal working as a hobby. You can save money by doing things yourself, too. And you have the satisfaction of doing something for yourself and knowing it’s been done right (or at least you know how it was done, even if it’s not quite “right”).

But there are some risks. Slivers, minor cuts, bruises and sore backs are to be expected. Other accidents are more serious: cuts from a circular saw, burns while welding or electrocution during a wiring project.

What’s the worst injury you’ve experienced while doing a DIY project?




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