Solar on a Shoestring: Mother's Automatic Collector Control

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You can start the installation by lifting the upper panel of corrugated fiberglass (if you've already built your corrugated collector) to expose a point about a foot from the top, and two "channels" over from the air intake. Drill a 1/2" hole through the Thermax insulating board and the wall, and run two wires through the opening. Then use screws to fasten a 70-160°F warm air fan control to the collector surface, and attach each of the wires to a pole on the control. The positive wire will go to a power source inside the house, and the neutral wire will connect to one terminal on a 115V thermostat located near the main thermostat for your heating system. (WARNING: Before you make the "hot" connection to your home's electrical system, BE SURE TO SHUT OFF THE CIRCUIT BREAKER FOR THAT SECTION OF YOUR ABODE'S WIRING TO AVOID SHOCK.)

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Once the hot-wire/control/thermostat circuit is complete, you can set the temperature scale on the collector's sensor to about 120-130°F and close the corrugated fiberglass again. Next, run a wire from the remaining lug on the interior thermostat to the positive pole on the blower, and then connect the ground post on the fan to any available ground in your house's wiring.

Now you can flip the circuit breaker back on again and set the interior thermostat to a temperature a few degrees higher than your main furnace control. As long as there's heat in the collector, your energy-consuming traditional heating system will be taking a moneysaving rest. As a matter of fact, Dennis has found that—on a clear, crisp winter day—the blower will kick in as soon as 20 minutes after sunrise and keep his home warm all day long. And best of all, his heating bills have already dropped from $90 per month to a little under $40!

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Comments

  • Robert Eidt 12/28/2008 6:02:54 PM

    Nice and simple, but no mention that the fan control is a "Normally Open (NO)" thermostat. I think it's obvious to most but I thought I might clarify.

    This means the collector must reach a preset temp before it closes its contact. While in this state, if the thermostat inside the home calls for heat then, while both conditions are met, the blower will run. If either the hose comes to its preset temperature, or the collector temperature drops below it's preset temperature, the blower will turn off.

    -Thanks!!

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