The Hot-Line Solar Collector

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Thus, it's easy to believe Dan Lightfoot when he confidently states that just one of his 16-square-foot Hot-Line panels is sufficient to provide total daytime heating for one room in an average house. "Some rooms heat up more than others," Lightfoot explains, "depending on the degree of insulation, volume of air to be heated, and so on. However, you might like to know that one fellow in Kaloma, Iowa heats a room with a single Hot-Line module, and that room doesn't have any insulation or even any wallboard! Still, the 140-degree air coming out of that collector warms the place right up."

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So far, Aerco and NRG have installed a total of 18 Hot-line units in Iowa, all of them air-heating (as opposed to water-heating) models. That is, in each of these installations a blower is used to force room air through the collector's absorption tube and straight back again into the room, without "tapping into" a heat storage reservoir at any point. (A water system employing heat storage is, however, under development at present and will be on the market soon.)

How does Dan Lightfoot like spending all of his time (and most of his cash reserves) on energy research, after giving decades of his adult life to a career in the coal-mining industry? "I'm happier doing what I'm doing now — trying to wake people up to the possibilities of alternative energy sources — than I've ever been," he proclaims. "I wouldn't trade the satisfaction I'm receiving now for anything in the world!"

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Comments

  • Mark Michaels 12/24/2008 3:39:43 PM

    Great idea! Where can I get these materials? I have a great idea of how to apply this.
    thanks.

  • Peter Cross 12/3/2008 9:24:03 PM

    I have worked on a simpler very inexpensive design for a parabolic trough, and its production approach could be used for the reflector in this one. (I see even molding the Styrofoam as a production expense one should work around if possible--that much foam is not needed--and I am looking for a durable reflecting medium more along the line of metalized polyester--although it might want to be in strips installed with a narrow central adhesive bead lengthwise, to prevent thermal distortions--or stretched between small springs lengthwise.)

    Thus far I've developed models of simple molds for the basic structure of a parabolic trough, basically out of cardboard, Styrofoam and light drywall compound, and then bent / glued two skins of some kind of paper--manila folder stock, etc.--over this mold with a layer of the CORRUGATED style of paper honeycomb in between. This type of honeycomb will mold around a curve, whereas the diamond-shape or "Hex-cell" honeycomb will not.

    Once you have a good mold, the honeycomb material is cheap, one can use any quality of skin one wants, from very durable fiberglass (already in thin sheet or laid up within the process) on down, and anyone in a neighborhood / community can ante up for the honeycomb, and pick whatever quality skin they can afford and figure out a way to protect for as long as they want to protect it for, while jointly working on alternative reflective surfaces, pointing mechanisms, and so on. Some long, narrow format of photocells has to be found if you are into direct electricity, and you would want to heat water via a tubular heatsink running behind them.

    This approach to a collector trough can be done at any level of precision (pretty crude is good for photo electrics, otherwise you risk burning them up!), and can be scaled up quite simply to, potentially, some huge, lightweight- cement- skinned units that are rotated on a floating lid which sits on top of a large storage tank. In a dry area that&

  • mike 11/19/2007 10:48:59 PM

    Hmmm, someone comes up with a way to make solar energy more
    efficient, and they disappear... Its the government Mulder. Trust
    no one.

  • David 11/6/2007 10:58:17 AM

    I too have had no luck finding more information on this however if
    if I should I will most certainly post it here and hope you will do
    the same. Here's to us finding some answers.

  • Todd 9/26/2007 10:04:50 AM

    Hi Chatur. I'm in the same boat as well. I've tried to find more
    information on this design with no luck. Maybe you could do a
    patent search to find who owns the rights to the design. The NRG
    corp doesn't seem to be around any longer either, nor does Dan
    Lightfoot's Aerco company. I tried using a people finder to locate
    any 'D' Lightfoot in the general area of Sigourney, Iowa but
    nothing looked promising. I even tried looking up the "Gordon
    Russell Enterprises" pictured in one of the article's photos.
    Another approach might be to find out who authored the article and
    talk to him/her. If you find anything let me know. Thanks, Todd B.

  • Chatur 6/1/2007 6:56:41 AM

    The article on Hotline Solar collector is very interesting. I have
    been trying to get more information on this type of collector but
    in vain. There is no trace of either NRG Corp. or Aerco, Iowa, all
    net searches lead only to this very article. What I am keen to know
    is what happened to this design, why has it not been commercially
    successful. If the design is truly very efficient it should have
    proliferated as space constraints are a really the bane of most
    Solar energy based energy solutions. The most imteresting feature
    of this design was its ability to track the sun while itself being
    stationery. Can you throw some light on this topic.I know the
    design is very old but all flat plate solar collectors still sport
    the same "old" designs except using modern manufacturing process.
    Eagerly awaiting your reply. Thank you. Chatur Das

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