YOUR OWN WATER-POWER PLANT

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Then, using G as a center, strike an arc with a 11-1/2" radius. This forms the rest of the inner trace of the bucket.

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Cut the plywood along this line and along the lines that form a quarter ellipse. Using this as a pattern, cut several more quarter ellipses from scrap. Nail these to stretchers to make a bending jig around which the buckets may be formed.
Weld Wheel Parts
Welding of the various parts of the wheel produces an exceptionally strong construction. After getting together or making all the required parts, begin the assembly by welding four clips to each end of the hub sleeve. Then weld the required number of clips to the shroud plates for the sole plate, and weld the shroud plates to the clips on the hub sleeve. After welding both hub flanges to the shroud plates and the sleeve with a continuous weld, attach the sole plate to the clips on the shroud plates with No. 8 self-tapping screws. Also weld the sole plate to the shroud plates with a continuous weld, and the bucket-support angles to the sole plate.

Attach wooden buckets to the supports with 3/4" No. 10 roundhead wood screws, and then drill holes 2" from center to center through the shroud plates for 1-3/4" No. 10 roundhead wood screws. If you use steel buckets, rivet or screw 10 clips to each side of each bucket and attach the buckets to the angles with No. 8 self-tapping screws. Then drill holes through the shroud plates in the way of the clips for the same type of screws.
Lubricate Bearings Well
Using locknuts and washers, fasten the hub sleeve to the shaft with two 3/8" by 4-1/2" bolts, placed at right angles to each other. Two bearing mountings having 2-3/8" renewable liners with shoulders should be bolted to the foundation. Place shims about 1/4"thick under the bearings.

Standard bearing mountings, variously called pedestals or blocks, may be bought complete with wick oiler or cup oil reservoir and with built-in self-aligning features. Standard bronze bearing metal liners or inserts likewise may be bought from any machine component supplier. Babbitt liners are equally satisfactory.

Although the wheel turns slowly, it is heavy and will be running almost constantly, so good lubrication of the bearings is essential. To this end, care should be taken to insure that the bearing liners are finished to the correct fit. Porous inserts or inserts containing graphite are excellent for this application, but may cost more than regular bearing inserts.

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