The Owner Built Home & Homestead

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Granites are the least affected by weathering: Limestone and sandstone the most. They are commonly destroyed by surface erosion (from sea salts, for instance) and atmospheric pollution. Rain will leach the cementitious materials found in some sandstone to the surface, where they become brittle, weak and finally flake off.

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A number of stone preservatives are available, designed to protect rock from the aforementioned frost and moisture penetration hazards. A waterproofing agent prevents the penetration of moisture but the moisture that does gain access into the wall is not permitted to escape. This is bad. The wall should "breathe", whatever material is used. Moreover, the outer waterproofing layer is a thin skin which differs in physical properties from the underlying material. This difference causes certain stresses to be set up which inevitably force the outside skin to flake off.

One may reason that strength should be the foremost requisite of rock for building purposes. Rock that is sound and suitable in other respects, however, is almost invariably strong enough for use in a wall. Recent tests at the U.S. Bureau of Standards on samples of Montana quartzite indicated a compressive strength of 63,000 pounds per square inch (a rather typical rock strength). A structure of such material would have to be over 10 miles high before failure would occur from crushing the lower courses!

Another good example of structural strength is illustrated in the 555-foot high Washington Monument. Pressure at the base course is 700 pounds per square inch; but marble will sustain a crushing load of 25,000 pounds.

The appearance of your dwelling should not be underestimated when choosing a building stone. Every rock has its unique color and rock of different color can be mixed in a wall. Every rock also has its unique lustre, be it vitreous, pearly, resinous, dull, metallic or whatever. Rock containing much iron should be avoided, since stains caused by oxidation of iron under atmospheric influence will discolor the mortar.

Some rock can be "worked" better than others. Angular, square-edged, quarried rock "lays up" better than roundish cobblestone boulders. The last are sometimes called "rolling stones", because they are loosened and weathered from the parent ledge by natural processes.

Workability depends as much upon the correct mortar mix as it does upon the type of rock laid. A proper mortar is weather resistant and has adequate bond strength and compressive strength. The proportion of sand, cement, fire-clay—and especially—water must be controlled to within a narrow margin. The optimum proportion is 12 shovels of clean, washed concrete sand, 4 shovels common cement and 2 shovels fireclay.

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