How to Solder Copper Pipes Successfully

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Soldering (also called “sweating”) is a process that uses molten metal to join copper water supply pipes with a bond that’s strong, permanent and waterproof. Plumber’s solder originally was made of lead, but because lead is now known to be toxic, solder is now mostly made from tin. But regardless of the metal it’s made from, the soldering process involves the same three steps: clean and heat the metal, add solder and then let the joint connection cool and harden.

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All good solder joints begin with brightly polished, dry copper pipes, because molten solder flows best into the pores of clean copper. Both the inner and outer sides of every joint — as well as the solder itself — must shine before assembly. Use 120-grit sandpaper or an emery cloth to polish all outside surfaces of plumbing joints, and use a wire brush made specifically for this job to clean inside surfaces. Before you assemble the joints prior to soldering, coat both halves of each joint with flux, a Vaselinelike substance that helps the solder flow and bond to the copper piping.

Now assemble the joint, put on your safety glasses and light a hand-held propane torch. Heat the joint area with the tip of the flame until the copper itself is hot enough to melt the solder when it touches the pipe. It’s vital that the heat of the pipe, not the flame, melts the solder. You know that you’ve completed a well-soldered joint when you can see a silver line of solder flowing on its own all the way around the pipe joint. A solder connection doesn’t require much melted metal, so use a light hand when applying it. If your solder melts and sticks to the pipe in blobs, then the pipe isn’t hot enough. If you want clean-looking joints, wipe the joint with a damp rag to remove excess solder when it’s still molten.

Tools for Soldering

* Pipe cutter and pipe minicutter: For about $30, these tools make cutting copper pipe easy, clean and fast. Use the minicutter in places too tight for the full-size tool.

* Propane torch: A multipurpose tool that’s economical to operate; ideal for soldering copper water supply pipes.

* Emery cloth and cleaning brushes: The perfect pair for cleaning the inside and outside surfaces of copper pipe joints.

* Flux and flux brush: Chemically cleans copper for best results. Brush makes flux application neat and easy.

4 Comments

  • peter dittler 6/16/2007 12:00:00 AM

    I've been a plumbing contractor for 30 years and the instruction
    seems good. I would add that a pair of cotton gloves is a good way
    to wipe the joint after it is soldered. A word of caution however
    do not disturb the joint to much or you'll get a leak. I have
    always used Map gas because it is hotter and better results are
    obtained with 3/4" pipe and larger. A word of caution about
    overheating a joint (the flame begins to turn green)because it will
    permanently expand a fitting and a leak is likely. Cleaning copper
    pipe with a roll of emery cloth is best performed by kneeling with
    the copper pipe on the inside crook of your knee.There are many
    types of copper pipe but for the novice Type M with red writing is
    the thinest for water supply. Type L with blue writing is thicker
    and more expensive. Some plumbers still use a water spray bottle to
    cool the joint but such an approach could cause differential
    cooling of the pipe inside the fitting (the pipe will contract away
    from the fitting)and a leak could ensue. Be paitient and let the
    joint cool on its own unless you are soldering in an area that may
    be a fire hazard like lotsa of wood around in which case I'd
    recomeend spraying the whole area down with water before
    soldering.A spray bottle of water is de rigeur for all soldering
    around flamables.Any one doing a very large soldering job like a
    house or room addition should invest in a small metal tool box to
    house all the supplies and tools. If you want a list of what's in
    my solder box let me know.Peter Dittler

  • WARD Bennett 1/18/2007 12:00:00 AM

    No comments. Just joining

  • DARRYL bascin 1/2/2007 12:00:00 AM

    hint from an old how to plumbing book. ive used it!!!when
    attaching new copper to old copper lines , dry them out as much as
    possible, then plug the end with a bit of white bread (or bun) as
    you heat this will absorb any condensation, then burn up to ash by
    the time you are done, washing out with the first run of the tap.
    also, remove the aerator from the tap before opening to allow all
    the ash and crumb to flow out freely.

  • RAY Ebert 12/4/2006 12:00:00 AM

    The Stevia article was nice to find. I've been using it as a
    sweetner for several years. I used to use Aspartame but didn't
    realize how it can ravage the human body until I broke my back just
    by sitting down one day. My Doctor ordered a Bone Density Test and
    the results showed my bone density to be very low. I was put on a
    medication that builds bone density.While searching the Internet I
    found a Web Site just loaded with information people have known
    about for years, including the F&DA, regarding the terrible
    effects Aspartame use has. So, it has been allowed to continue it's
    wide spread use for over 20 years. It's FAR TOO profitable for the
    maker to allow it to be banned for use in our processed food
    supply, accordingly it continues to poison countless thousands of
    people every day. I subsequently found out how it attracts the
    Calcium in our teeth and bones. I'm convinced the Aspartame I
    previously consumed, sucked the Calcium out of my bones to the
    point I broke my back. By the way, the process of loosing Calcium
    from your bones is known as: Osteoporosis. I believe more people
    should be made aware of the dangers of this deadly POISON. Ray
    Ebert Las Vegas, Nevada raybertiii@hotmail.com

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