A NATURALLY COOLED FLORIDA HOUSE

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ENGINEERING CUTS COSTS

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Normally, an earth-sheltered structure will start its "life" as an assembly of filled concrete block walls resting upon a reinforced monolithic slab . . . or—alternatively—8- to 12-inch poured bulkheads, on footings, surrounding a "floating" foundation. However, because the soil found at the building site has low permeability and is potentially unstable, the designers decided to utilize post-tensioned components, which would stand the effect of lateral loads or twisting resulting from shifting earth much better than would conventional methods of construction.

Post-tensioning, a comparatively new technique in the home-building industry, is in many ways ideal for use in earth-sheltered construction. Most important, it imparts additional compressive and tensile strength to any member upon which it's used. Unlike regular reinforced concrete construction (in which the steel rebar can begin to resist a load only after the concrete itself has failed ), a post-tensioned component incorporates a network of interwoven cables—encased in lubricated plastic sleeves and cast in the middle of the slab on three-foot centers—which are pulled to a tension of about 30,000 pounds after the pour sets, and locked in place by means of engineered wedges mounted in stressing anchors. This fantastic force puts the concrete under constant compression and increases its strength without the need for excessive mass (the four-inch floor slab is designed to support 3,500 pounds per square inch . . . a 40% greater load than a conventionally built pad of the same thickness could withstand).

Equally significant, post-tensioning can be accomplished right at the building site, using little special equipment. This do-it-yourself factor, in turn, allows for some creativity on the part of the builders . . . as evidenced-in the Tallahassee home—by the exposed aggregate finish on the solarium's interior walls: They were poured in forms lined with a one-inch layer of river rock, then removed with the stone fagade intact.

Finally, the use of the "pulling after pouring" technique can help cut materials costs. Recent studies of post-tensioned structures and "typical" earth-sheltered buildings show that only about half as much steel, and perhaps 40% as much concrete, will be required when a house is tensioned rather than conventionally poured . . . and the resulting shell is less likely to crack. So, although waterproofing is still necessary with any post-tensioned wall, the use of exotic (and costly) materials can be eliminated.

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