THE SOLARTRON PREFABRICATED EARTH-SHELTERED HOME
(Page 2 of 6)
Of course, the individual "Solartron" panels are not made
up of fiberglass alone. Instead, a section A 5/8"
construction-grade plywood that measures 8' X 9'4"?is
"framed out" with 2 X 6's ... which are glued and
nailed on 16" centers and also fastened around the board's
perimeter. Then the entire assembly is laminated with
Hetron 92 FS (a fire-retardant resin) and covered with
layers of fiberglass and resin-alternately till a panel
thickness of 7-1/8" is eventually achieved. Finally, a
fine-mesh 'glass veil is laminated to the exterior of the
wall ... to guarantee a virtually waterproof
outside surface.
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"BUILDING BLOCK" CONSTRUCTION
Because the wall components only weigh 300 pounds apiece
(and the larger roof sections 500 pounds), each Individual
segment is a real featherweight when compared to its
concrete counterpart. And—due to the fact that the
panels are designed to interlock (through the use of
tongue-and-groove or shiplap joints)—the standard
1,231-square-foot (exterior dimensions) home shown here can
be constructed in about eight hours by an
experienced work crew ... once the excavation is
finished and the foundation footings are laid.
To assure full water-resistance, the roof sections are
"glued" to the upper edges of the walls with a bead of
pliable silicone sealant, and the completed "cube" is
covered with a solid piece of heavy-duty, 6-mil plastic
sheeting. Next, round river rocks?3/4" to 1-1/2" in
diameter—are poured over the entire
structure—to a depth of two feet on the sides and
four inches on the roof creating a "drainage layer". In
addition, the roof is convex (to shed seepage and prevent
the accumulation of standing water), and a network of
drains is installed around the building's foundation.
Finally, a layer of earth—between two and three feet
thick—is placed on top of the fiberglass "box",
and-if the dwelling is only partially
underground—additional soil is bermed up against any
protruding portion of its walls (with the exception of the
front of the house, which is fully exposed). Once this is
done, grass and shrubbery can be planted over the entire
earthen cover to stabilize the soil and add aesthetic
appeal to the residence.
THE TEST OF STRENGTH
Naturally, one of the most important concerns in
any subterranean house is structural strength.
After all, statistics show that three feet of soil when
covered with a foot of snow will exert 360 pounds per
square foot of pressure on the surface below.
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