The Best Way to Sharpen Tool Blades

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For successful grinding, mark a 30-degree angle on a piece of paper, or use an unworn tool as a visual reference. Hold the edge of the dull tool steady at a 30-degree angle to the edge of the spinning grinding wheel, with the edge pointing in the opposite direction as the rotation of the wheel. Always use a rest to support a tool while grinding. Besides being necessary for accuracy, it’s crucial for safety — it will prevent the tool from being caught and hurled dangerously.

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For honing, mount a hard felt buffing wheel on the bench grinder. For best results, set the wheel to spin at anywhere from 1,700 rpm to 3,400 rpm. Hold a block of buffing compound against the rotating edge of the felt wheel. This embeds fine abrasive particles in the felt, which actually do the work of honing. Instead of using arm power to rub the tool over an abrasive sharpening stone, light pressure against the spinning wheel does the job. Support the tool at a 30-degree angle to the wheel, but point the tool in the same direction as the buffer’s rotation — the reverse of the position used for grinding. This prevents the tool from being caught and flung. You don’t need to press hard.

For best results, hone both sides of the edge. In no time, the metal will be shining like a mirror. In fact, a buffing wheel removes metal quickly enough that you can use it to remove the small nicks that develop in blades of all kinds.

Go back to “Choosing Chisels.”

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