THE HAPPY CLAM
(Page 2 of 6)
By this time, you're probably ready to get to work on your
own boat. Got two sawhorses and a sharp pencil?
Start by striking center lines (for reference) across two
pieces of plywood and marking the two lengthwise lines on
the third sheet at the points indicated in the
illustration. Then, on that same third sheet, go on to
measure and mark off the outlines of the center bulkheads,
the front and rear transoms and the two seats.
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Now, on one of the center-marked panels, measure back
4” along each edge at all four comers, and, with the
help of a square, strike perpendicular lines from these
points to establish intersecting points near each corner.
Mark the plywood at the following distances in from each
long side: 19” at the corners and 15” at the
center line. This will be Sheet 1, as indicated in the plan
views.
Next, choose a clear-grained, straight piece of blind stop,
and mark its center on the widest face. Then clamp that
point to the edge of Sheet 1 at its center line. With a
buddy's help, urge the wooden strip into a bow, so its
outer edge meets the intersecting points at each end of the
panel. Clamp the wood in place, then scribe a line onto the
plywood, using the strip as a guide. Go on to repeat the
procedure with a second strip, this time using the center
line mark as a starting point and the 19" marks as a goal.
The process can be simplified if you use a pipe clamp to
hold the second strip in place while you bow the ends, and
cut some temporary spacers to fit between the strips in
order to keep them aligned.
When you've finished scribing the curves, strike a straight
line between the intersecting point and the 19" mark at
each end. If you cut out this one side with a jigsaw, you
can use it as a template to outline the other side on
what's left of the sheet, lining it up more or less with
the corner points you established earlier.
Now mark out the boat's bottom, which is the other
center-lined panel, on Sheet 2. This time, draw two
parallel lines across each end at points 2" and 4" from the
edge. Then use the square to strike lines perpendicular to
these, 6 ½” and 8" inward from each corner,
measured along the ends. Finally, on the center line,
indicate marks at points 1¼” and 2
¾” inward from each side.
The bowing technique is the same. When you're finished,
you'll have traced four arcs onto the panel—two outer
ones, which you'll cut right away, and two inner ones
(marked as dotted lines in the illustration), which are
used for reference when assembling and trimming the hull
later on. Cut out the bottom panel, then halve it, as well
as the side sections, along the center line. Take care to
save the comers, because you'll need them next for making
the center gussets.
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