THE HAPPY CLAM
How to build a lightweight boat that doubles as a cartop luggage holder, including instructions, diagrams, gussets and gunnels.
This lighweight boat doubles as cartop storage and
suits the first-time boatbuilder.
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By Larry D. Warren and MOTHER'S staff
This job shouldn't be beyond the skills of a novice
carpenter.
IT'S NOT OFTEN THAT YOU CAN have your cake and eat it too,
but if you find yourself whiling away your free hours
outdoors—camping, boating or just messing
around—and don't mind spending about $ 100 and a few
days of that leisure time puttering with a delightfully
simple wood project, that luxury can be yours any time you
please. This 8'-long craft isn't just a water-worthy
two-person row-boat, but at the flip of a latch becomes a
lock-able, weatherproof cartop carrier built to hold about
30 cubic feet of goods that might otherwise have been left
at home.
As a water lover—one who plans outings and vacations
around fishing, lakeside camping and searching out ponds
and rivers—I faced a choice: Hit the deep blue by
laying down some long green for the purchase of a proper
johnboat (and perhaps a trailer, registration and towing
package on top of that), or go on camping trips without.
Neither option appealed to me, so I took a third tack and,
although I'm no boatwright, chose to build a boat from
scratch, using basic techniques and materials simply
because that's all I had to work with.
All told, the project required three 4' X 8' sheets of
¼” marine plywood. [Editor's Note: Similar
boats have since been built using the less expensive B-C
exterior panels, but it's still anyone's guess as to how
well they'll hold up over time.] In addition to the
plywood, I used 10 strips of ¾” X
1¼” blind stop (about 100 linear feet
altogether; they come in random lengths of 10' to 12' and
should bow without breaking), a 26” scrap of 1 X 4, a
1 ½” X 4' section of brass-plated continuous
hinge, two 1 ½” X 3 ½” galvanized
safety hasps, six reinforced staple plates to fit the
hasps, two 3 ½” eye-bolt snaps and a
1¼” X 3 ¾” locking draw pull
catch.
I salvaged the oars and pinned lock sets from another boat.
You'll need two pairs of oarlocks for this dinghy, since
they also serve to secure the oars when the vessel's
folded, creating a convenient set of carrying handles. Four
small eyebolt snaps hold the lock shafts in place.
For fasteners, I bought 800 No. 6 X ¾”
anodized drive screws, 18 in a No. 8 X 1½”
size and 16 more, 3” long. Eight No. 8-32 X 1”
flathead machine screws and 32 No. 8s, each ¾”
in length, were used to hold the metal hardware. The wood
joints and seams were glued and sealed with four 10-ounce
tubes of exterior construction adhesive. Finally, to button
up the box along the edges when it's used as a carrier, I
cut two 12” X 48” strips of colored vinyl
fabric and bought two dozen pairs of plated snap fasteners.
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