Voltage-Surge Protector
Protect your sensitive electronic equipment from lightning damage by building this device, including parts list, photographs, building and assembly instructions.
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Depending on what equipment you need protected from voltage surge, you can employ one of three devices. One is stock; the other two are modified. ""Better"" (right in photo): Metal-oxide varistors for surge protection. ""Best"" (left in photo): Metal-oxide varistors, RF chokes, and capacitors for surge protection and filtering. Both surge protectors use MOV protection between hot and neutral lines and between both legs and ground for full isolation from transients.
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Protect your sensitive electronic equipment from
lightning damage by building your own ...
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By TJ Byers
"Snap, crackle, pop" may be familiar breakfast sounds to
some people, but for many others, such noises signal
disaster ...lightning disaster.
Each year, the damage done by lightning runs into the
millions of dollars, and the human casualties number in the
thousands. As a matter of fact, more people are killed each
year by this form of electric discharge than by all other
natural disasters combined.
Lightning wreaks the most financial havoc,
however, when it damages electronic equipment. Stereos,
televisions, and home computers succumb to the effects of
this force daily. And the most perplexing part of the
problem is that lightning doesn't even have to strike an
appliance directly to inflict damage. Flashes many miles
away can turn hundreds or thousands of dollars' worth of
circuitry into high-tech junk.
VOLTAGE SURGES
The problem comes from the utility-fed electricity used to
run your equipment. The power delivered to your home has
probably traveled through hundreds of miles of wire and
several substations before it reaches you.
When lightning strikes, it does so with the force of
millions of volts. You can actually hear lightning
discharge several miles away (and I don't mean the thunder)
if you listen to an AM radio during a thunderstorm. The
highvoltage discharge generates radio waves that are picked
up by your radio's antenna.
In a similar fashion, the sprawling utility grid can pick
up static from lightning. When a strike comes close to a
power line, the wires act as a large antenna and absorb
part of the energy. A power surge as high as 2,500 volts
can be injected into the grid in this manner. These voltage
surges travel down the wires into your home and right into
appliances, where they can destroy sensitive electronic
parts ...even though the equipment is turned off.
Fortunately, you can protect your costly possessions from
this threat without having to unplug them every time the
sky clouds over. There is an electronic device called a
metaloxide varistor (MOV for short) that can serve as a
watchdog on the voltage of your AC line.
As long as your household voltage remains within normal
limits, the MOV does nothing. Let the voltage suddenly
surge to 130 or higher, though, and the MOV swings into
action. What it does is absorb the extra voltage created by
the spike and dissipate it as heat. When the line voltage
returns to normal, the MOV goes back on standby. The entire
sequence happens in about onemillionth of a second.
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