A PVC PORCH GLIDER
(Page 3 of 3)
I found it easiest to make the two side assemblies first
(starting with their back posts and working forward), and
then to work on the leg sections, beginning at the corners.
After finishing the back rail, it wasn't too difficult to
connect the sides to the leg sections one at a time and to
wrap up by slipping that rear bar into place. Again, I
can't overstress the importance of prefitting the parts to
their mates before you even touch the glue pot . . . not
just to check the soundness of the joints, but to
familiarize yourself with the most effective order of
assembly.
Once the frame was together and the cement had dried, I
bored two 5/16" holes through the upper tube of each side
section (the front ones just behind the elbows and those at
the rear set 3" before the T's) to accommodate the four
frame eyebolts. To prevent any eye (or arm!) sores, I
covered the exposed ends of each inverted fastener with a
cap nut.
The seat, like the frame, can be broken down into sections:
the back, the front, the cushion support bars, and the
arms. With the exception of the support bars, which are
made of lengths of 3/4" CPVC, the seat is constructed
entirely of 1-1/2" PVC pipe and fittings. The only trick in
getting these together is to mind the fact that the support
bars just slip—without glue—into 7/8" holes
drilled through one side of each of the horizontal pipes
that form the seat's back and front rails.
You'll notice that the tube at the crook of the seat has to
accommodate the back and bottom support bars, so
it's important to stagger the upper holes in relation to
the forward-facing ones. In each case, the bores are spaced
3-3/4" apart (measured from their centers) . . . but the
bottom is composed of eleven bars, while the back has only
ten. Consequently, if both sets of holes are centered on
the pipe, the openings will automatically fall in an
alternating pattern.
Feel free to experiment, but you'll probably discover, as I
did, that the seat will go together painlessly if you start
with the back, working on the verticals from the bottom up
. . . add the ten back support bars . . . and cap the array
with the upper rail. Then you can go on to assemble the
front rail (making sure the eleven holes and the fitting
sockets face in the same direction) and join it to the
completed back section with the seat supports and arm tubes
between. The four remaining eyebolts can then be attached
through the end caps at the corners and the entire seat
hung from the frame with 8" lengths (more or less) of
chain.
The glider's cushion is held in place by a sleeve that
slips over the top of the seat back. You can refer to the
cutting pattern to size your material correctly. After
you've trimmed out the two main (front and back) pieces and
a 13-1/2" X 48" sleeve piece, you can pin and then stitch
the sections together.
This is most easily accomplished by first laying one
cushion half (which will be the bottom) right side up on a
flat surface, covering that with the face-up sleeve (you'll
have to form a 1"-wide, double-turned hem along one long
edge of it, and face that toward the center of the fabric),
then placing the remaining cushion half on top, face down.
The seam opposite the sleeve piece should be left unsewn to
provide access for the quilt batting, which can be cut to
shape and then stacked inside the completed cushion once
it's turned right side out.
When the padding is smoothed in place, that final seam can
be whipstitched shut and the length of 1" ribbon cut in two
to form two 1-1/2-yard pieces . . . which should each be
folded in half and attached, at the fold, to the edge of
the cushion sleeve. The four strands thus created can be
tied to the pipe at the base of the seat once the pad's
installed.
If you want pillow cushions, you'll need to cut two 14" X
18" pieces of fabric for each one. Simply pin the halves
right side together and stitch a 1"-wide seam along all the
edges except for one short one. Then turn the pillowcase
right side out, stuff it with fiberfill, and whipstitch the
remaining seam edges together.
The final product, though not dirt cheap by any means
(it'll cost about $150 to reproduce), is a functional and
cleanly attractive piece of furniture that—depending
on your taste—might serve double duty between your
porch and an indoor family room as the seasons make their
circuit.
EDITOR'S NOTE: If the idea of PVC furniture strikes
your fancy, you'll be pleased to know that The Family
Workshop (P.O. Box 159, Bixby, OK 74008) is offering a
ten-item PVC project package for $12. It includes detailed
assembly plans, not only for the glider described in Stevie
Baldwin's article but for nine other pieces . . . a chaise
longue, a lawn chair, a footstool, an end table, a yard
swing, a picnic table, bunk beds, a child's desk, and an
étagère. The entire plans package (specify
Project No. 3266-2) is available from the address above . .
. as is The Family Workshop's $2.95 color catalog that
features hundreds of additional woodworking and needlecraft
projects.
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