BUILD IT WITH CARDBOARD
(Page 2 of 5)
Once you've made your selection, cut the boxes' bottoms off
with your utility knife and slice the sides apart. Each
box, then, will produce four separate side panels for you
to take home.
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A SAMPLE PROJECT
Probably the easiest way to learn to build with cardboard
is to assemble the flip-top box pictured here, since its
construction involves most of the basic techniques you'll
need for any other cardboard projects. And, of course, the
lowcost, presentable storage container itself will be very
handy.
First, to avoid marring your work surface, put the cutting
board on a table, countertop, or workbench. Then select a
couple of the scavenged cardboard sheets large enough for
the project. You'll probably need at least one side from a
refrigerator box to form the body of this little storage
chest . . . but the top and bottom can be cut from smaller
pieces.
Now, lay one section of cardboard on the table with its
printed side up. Draw the pattern on this side, so
that—when it's assembled—the outside
of the finished flip-top box will have no advertising
showing. (The white or yellow pencil is used wherever your
lines cross any darkcolored areas on the container.) It's
best to follow this procedure even if you plan to paint
your project . . . because sometimes uneven absorption will
allow the print to show through the paint.
THE CUTUP
After you've reproduced the plan on your sheets (following
the dimensions shown in the accompanying illustration), cut
around each piece with the utility knife. Use your
straightedge to keep the lines true and unwavering. First,
make a light pass with the blade, then follow up with one
or two heavy cuts.
When that's done, slice only halfway through the
cardboard along each fold line. The best way to do this is
to tilt your knife back toward you until the lower front
corner of the handle touches the surface of the cardboard,
and then to use that point as a pivot to control the depth
of the cut. (This process can be a bit tricky at first, but
it'll become easy after a little practice.) As before, make
one light cut and then follow with more pressure, being
careful not to cut all the way through the material.
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