MAKE RECYCLED-GLASS WIND CHIMES
(Page 3 of 4)
BOTTLE RECYCLING
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The first step in making wind chimes, of course, is to gather
up bottles ... soak 'em in hot water . . . and scrub away the
labels (make certain that you remove all the glue under
the "wrapping", too, or your glass will have a frosted
appearance) and dirt . . . although I find it's easier to finish
cleaning the inside of the containers after their
bottoms have been cut off.
Actually, you don't really "cut" the bottles ... you just make
them break apart, and—no matter what kind of kit you're
using—the principle remains the same.
Wearing work gloves to avoid burns and cuts, use a
diamond-tipped tool to score a line around the bottle at each
point where you want it to break. Space the scored rings
approximately one inch apart, except for those made on champagne
and other very thick wine bottles ... which can be as close as
half an inch.
Then, with a candle flame or other heat source (in the case of
my cutter, a hot electric wire), you heat up the score line . . .
apply ice water with an eye dropper . . . and the sudden change
in temperature will cause the glass to crack. All you have to do
then is grasp that section and break it off. (Sometimes the cold
liquid makes the glass fracture so suddenly that a ring will pop
off by itself, so be alert and ready to catch the piece if this
should happen.)
Once the bottom is off the bottle, you can wipe the dirt from
the inside with a rag or paper towel, but be extremely
careful, because the sharp edges can give you a nasty
gash!
LOAD AND FIRE
With your rings cut, it's time to cover the kiln floor and all
the shelves with a good layer of calcium carbonate. Next place
the glass doughnuts in the kiln . . . making sure they're about
1-1/2 inches apart in all directions and the same distance from
any posts and from the shelves' edges. Because hot air rises, the
bottom of the kiln will stay a little bit cooler than the top,
and—since brown glass will "slump" (or melt and collapse
into the appealing shapes shown in the photos) at a slightly
lower temperature than other colors—it should go on the
floor and lower shelves ... clear glass should then be placed in
the middle ... and green up above.
If you want to fuse two or more pieces together (as I often do
to form the top segment of the wind chime), place one glass ring
so that its edge overlaps the rim of another (of either the same
or a different color). Double-ring combinations mustin order to
fuse the two pieces-always be placed on the very top
shelf ... as should any extra-thick circles.