The Mother Earth News Solar "Heat Grabber"

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Tools

Thermax is so easy to work with that you won't need any saws, hammers or other "conventional" carpentry tools to build this solar collector. The Heat Grabber, in fact, was constructed with little more than a protractor, tape measure, paint brush and two little "we built 'em ourselves" knives. (See illustration in the Image Gallery — Tools.)

These knives are nothing but blocks of 1 " x 2-1/2" hardwood cut to fit the hand comfortably. The pieces of wood were then slotted and rigged with 10-32 bolts and wing nuts to grip Stanley 1992-5 utility knife blades at either a 45° (for "V" cuts) or a 90° (square cuts) angle to the blocks' faces.

All cuts on the Thermax used in the collector were made straight and accurate by sliding one or the other of the two knives along a board or other straightedge that had been clamped to the rigid sheets of foam. For "V" cuts, the blade in the 45° knife was set to slice only to within about 1/32" of the aluminum facing on the "far" side of the sheet (not all the way through either the facing or the foam). Since the foam varies slightly in thickness, this setting (for the most part) kept the blade from cutting too deeply. Two such cuts (with the straightedge reset between them), of course, were necessary for the completion of each "V".

And if you don't want to make "V" cuts and fold up the box of your solar collector? Then just build your "heat grabber" from separate pieces of Thermax, all made with right angle cuts; peel back the aluminum skin from the butted face of each joint; and glue the sections — foam to foam — together.

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Comments

  • Zanne 10/15/2009 9:06:19 PM

    Henrietta,
    Re: security for the windows. There used to be small brass(?) safety gadgets for windows if you wanted to leave them open a little without anyone being able to open the window all the way. I don't know what they are called, but old-time, vintage stores should have them. You basically open your window to where you want it, screw one of these things on the upper part of the window (the wood around the glass)just above the lower window. To lock the lower window down, there is a little swivel knob that you pull perpendicular to the window. It creates a stop. The window can't be raised. If you push the little knob flush to the upper window, then you can push the lower window up as far as you want.
    Sorry I can't remember the name of these things, but I bet someone who's been around awhile fixing windows or installing the older type windows would know.

    Regarding the safety of having glass in this project - I too am concerned because I have 2 cats and their nosiness could be dangerous if they were to jump onto or against this. I like the clear polycarbonate idea though.

  • David Profitt 10/12/2009 4:14:43 PM

    Excellent update on the solar window heater! The design has evolved nicely since I sketched out the idea for a material handling salesman from PA in late 1976. My original version used half-ht aluminum beverage cans soldered to an aluminum isolator plate, encased in a plywood box enclosure with single strength glass. I didn't pursue it commercially but saw an identical heater offered for sale in a newspaper ad the next fall. This new MEN version, while perhaps not delivering as much heat output as the original design and not as durable, is far easier to construct. Well done!

    To address a couple of questions:
    Linda - Plexiglas, though lighter and safer, will gradually cloud with exposure to sun, reducing the effectiveness of the heater. Clear Polycarbonate would be a better alternative. You will need legs to set your exposure angle properly and for durability. My original design had legs going back against and attached to the house. With the MEN design being constructed out of foam as opposed to wood, I would suggest you attach the bottom of the grabber solidly to the house or the ground Also, put an ice dam on the roof above it. A couple of carefully placed 1/8" holes with 8d nails inserted will lock most windows at the desired height.

    Allen - Having the chambers as close to the same size as possible is ideal, though 1/8" difference (I'm guessing that's the result of not allowing for the isolator panel thickness) between the two will not have a significant effect.

  • Henrietta Hughes 7/3/2009 7:28:37 PM

    I have a question: Has anyone design any type of security feature that can lock your window down when you have this in place? Maybe it's included in the Mother Earth deisng, but I missed it? If I do this, I am going to find some way to secure my window with this in place, or will be easy target for break ins.

    Regarding questions on using glass, I have seen an alternate design like this that uses corrugated polycarbonate like that from SunTuff. This alternate design though was vertical an required you to cut 8" holes in your wall at top and bottom. I am going to do a "hybrid" of these two, using the materials recommended in the vertical design with the window box design of Mother's.

    Here is the alternate design:

    http://www.sendspace.com/file/7gkbpg

  • Henrietta Hughes 7/3/2009 7:26:15 PM

    I have a question: Has anyone design any type of security feature that can lock your window down when you have this in place? Maybe it's included in the Mother Earth deisng, but I missed it? If I do this, I am going to find some way to secure my window with this in place, or will be easy target for break ins.

    Regarding questions on using glass, I have seen an alternate design like this that uses corrugated polycarbonate like that from SunTuff. This alternate design though was vertical an required you to cut 8" holes in your wall at top and bottom. I am going to do a "hybrid" of these two, using the materials recommended in the vertical design with the window box design of Mother's.

    Here is the alternate design:

    http://www.sendspace.com/file/7gkbpg

  • Henrietta Hughes 7/3/2009 11:49:22 AM

    I have a question: Has anyone design any type of security feature that can lock your window down when you have this in place? Maybe it's included in the Mother Earth deisng, but I missed it? If I do this, I am going to find some way to secure my window with this in place, or will be easy target for break ins.

    Regarding questions on using glass, I have seen an alternate design like this that uses corrugated polycarbonate like that from SunTuff. This alternate design though was vertical an required you to cut 8" holes in your wall at top and bottom. I am going to do a "hybrid" of these two, using the materials recommended in the vertical design with the window box design of Mother's.

    Here is the alternate design:

    http://www.sendspace.com/file/7gkbpg

  • Mark Dionne 2/12/2009 10:00:35 PM

    Apparently the Thermax insulation is getting hard to find. This article explains how to build a similar unit without using Thermax:

    http://www.motherearthnews.com/Modern-Homesteading/1978-11-01/Mothers-Heat-Grabber-Is-Back.aspx?page=1

  • hhunt 2/12/2009 8:45:24 AM

    Thermax brand insulation is made by Dow. To find a distributor in your area call Dow Customer Information Group at 866-583-2583. - Mother

  • Jerald Holcomb 2/9/2009 1:36:46 PM

    Can I use plexiglass instead for plan glass and still do a good job of heating

  • Chris^3 2/8/2009 12:24:44 AM

    So, where does one buy thermax? I looked around online and am having a hard time finding a store that sells it or how much it costs.
    Also, has someone on this board actually built this thing THEMSELVES and found it to work?

    Thanks!

    - Chris

  • Chris^3 2/8/2009 12:24:10 AM

    So, where does one buy thermax? I looked around online and am having a hard time finding a store that sells it or how much it costs.
    Also, has someone on this board actually built this thing THEMSELVES and found it to work?

    Thanks!

    - Chris

  • Scott 1/16/2009 3:31:47 PM

    Wow, this gives me an idea about heating my basement some.

  • Russell 12/25/2008 5:46:52 PM

    I think I will try this one out for myself,I used to read this mag.in the mid 70's, any chance of getting reprints of back issues?

  • BrewIT 10/28/2008 7:32:23 PM

    Image Troubles

    To those of you having trouble seeing the images - there's a better picture of the window mounted collector here
    http://www.motherearthnews.com/Renewable-Energy/2006-02-01/Do-It-Yourself-Solar-Heat-Collectors.aspx

    Plans are available to buy here if you don't mind spending $10
    http://www.motherearthnews.com/shopping/detail.aspx?ItemNumber=754
    Also if you click on the image gallery and go to the plan image and click on it again you can print out a fairly decent printout of the image without spending money on it

    Hope this helps
    BG in NC

  • William Jurgens 10/18/2008 8:46:41 AM

    I am gong to build this window heater asap

  • greener 10/8/2008 8:42:31 AM

    Hey All, you may want to check out some new technology from solarairsystems.com. I just ordered 8 Model 1536's that are a Module System that should give me about 3,800 BTU's. I purchased those plans from solarwindowheaters.com three years ago and built six units and joined them together and they worked great! Time to upgrade to a fixed system. After my research and a review of their "Patented" technology, solarairsystems.com has really peak my interest.

  • Ira 10/6/2008 9:08:41 PM

    had anyone tried this in a cloudy climate? i live in portland, OR, where there isn't all that much sun in the winter. i need to see if its worth convincing my friend to help me build one of these :)

  • Lulla Sierra Johns 10/4/2008 1:59:50 PM

    Wondering if we can see step by step pictures of this collector. Its very hard to image the collector just with the instructions described on Mother Earth News site. Thanks.

  • Dianne 10/1/2008 3:38:43 AM

    My house has no south-facing windows and the western side of the house is shaded by a covered porch. Will a heat grabber work well in a window that faces east?

  • Linda 9/28/2008 9:39:44 AM

    Has anyone tried using plexiglass instead of glass? I've seen a kit you can buy at www.solarwindowheaters.com that uses plexiglass which would seem much safer. Anyone out there who has made one, do you have it resting on the ground or did you build legs under it - am wondering if this material is waterproof enough if it's sitting in snow. Also, can anyone tell me what the current cost is to build the Heat Grabber?

  • Robert 9/16/2008 1:01:07 AM

    Is the Thermax referred to in this article the same as this Thermax http://building.dow.com/na/thermax/products/ ?

  • allan smith 9/3/2008 6:28:38 PM

    I can't wait to build the heat grabber. But the plan are not clear. Are the cold air and hot air chambers the same size in height? I appears from the plans, that the cold air chamber is 2 1/2" tall and the hot air chamber is 2 3/8" tall. Is this close enought?
    Thanks.
    Allan Smith

  • BOB 7/22/2008 7:00:32 PM

    I CAN'T READ THE DETAILED DRAWINGS -- THEY ARE SMUDGED/OUT OF FOCUS ON THE SCREEN.

  • Brian 7/21/2008 2:06:44 PM

    Bruce,

    once you open the gallery and you see the blurry photos, click on the page and they will clear up. hope this helps.

  • Bruce 7/21/2008 1:20:50 AM

    Did anyone else but me notice that the image gallery is so severely blurred for this online article that it is completely useless?

  • Lloyd Gieg 7/17/2008 4:57:16 PM

    Any reason why you couldn't build something like this as a free-standing unit and deliver the output through insulated tubing?

  • Batha 7/15/2008 11:08:40 PM

    My dad's side were poor Germans living in Johnstown, PA at the turn of the century and the black boxes they built and put into the windows kept the house so warm the upstair windows had to be raised. Just 15 years ago my dad built one box for their dining roon window to show my mother free heat could be obtained. After a month my mother had him take out the box for it made the whole floor too hot. Solar heating does work.

  • jimhenry 11/24/2007 9:53:26 PM

    What a blast from the past. I purchased the plans and built one of
    these back then when the article came out. It really worked! I wish
    I still had the plans for now I am in a new hokme with much better
    south-facing windows and a very large heating bill. Jim

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